Hyundai Santa Fe

Issue: On certain vehicles, brake fluid could leak into the control module for the antilock brake system (ABS) and cause it to short circuit. Note: This recall replaces recall R0246 (Transport Canada recall number 2023-527). For the Sonata model, only the Sonata Hybrid model is affected by this recall. Safety Risk: A short circuit could create a fire risk, even while the vehicle is parked and turned off. Corrective Actions: Hyundai will notify owners by mail and advise you to take your vehicle to a dealership to replace the fuse for the ABS module. Hyundai recommends that you should park your vehicle outdoors and away from other vehicles or structures until the recall repairs have been completed.

Issue: Certain vehicles may be equipped with a 4-pin accessory trailer wiring harness kit that could fail. Over time, this could result in a short circuit that can cause the control module to overheat. Note: This recall only affects Hyundai Genuine 4-pin tow hitch wiring harness kits with the part number S2F67-AC401. These kits may have been ordered at the time of a vehicle purchase or purchased separately from a dealer as an aftermarket accessory. Safety Risk: A short circuit can create a fire risk, even while the vehicle is parked and turned off. Corrective Actions: Hyundai will notify owners by mail and instruct you to bring your vehicle to a dealership to inspect the vehicle for a trailer wiring harness kit. If necessary, the dealer will install a 15A fuse and a wire extension kit. Hyundai advises that if your vehicle has a tow hitch harness installed, you should park it outdoors, and away from other vehicles or structures until the recall repairs have been completed.

Issue: On certain plug-in hybrid (PHEV) models, a defect in the fuel tank could cause it to leak at the seam. Safety Risk: A fuel leak can create the risk of a fire. Corrective Actions: Hyundai will notify owners by mail and instruct you to take your vehicle to a dealership to inspect and, if necessary, replace the fuel tank.

Issue: On certain vehicles, there may be a problem with the driver and front passenger seat belt pretensioners. As a result, the seat belt pretensioners could explode in a crash. If this happens, small pieces of metal could hit people in the vehicle. Note: This recall only affects Santa Fe Hybrid (HEV) and Santa Fe Plug-In Hybrid (PHEV) models. Safety Risk: A seat belt pretensioner that explodes could create a risk of injury. Corrective Actions: Hyundai will notify owners by mail and instruct you to bring your vehicle to a dealership to install protective caps over the driver and front passenger's seat belt pretensioners.

Issue: On certain vehicles, the instrument panel may show an inverted image when you start the vehicle in extremely cold temperatures. If this happens, you may not be able to read certain information about controls, gauges, and tell-tale indicators. Safety Risk: Controls, gauges, and tell-tale indicators that are difficult to read could increase the risk of a crash. Corrective Actions: Hyundai will notify owners by mail and instruct you to take your vehicle to a dealer to replace the instrument panel cluster.

Issue: Hyundai Auto Canada is conducting a Product Improvement Campaign that provides an update to the engine control module to detect potential problems before an engine fails. An engine failure would cause a sudden loss of power with an inability to restart. Note: This only affects Santa Fe models equipped with a 2.4 L MPI engine, and Veloster models with a 1.6 L GDI engine. Safety Risk: A sudden loss of engine power could increase the risk of an accident. An engine failure could also create the risk of a fire. Corrective Actions: Hyundai will notify owners by mail and advise you to take your vehicle to a dealer to update the software for the engine control module. Note: Hyundai recommends that you should always follow the correct vehicle maintenance schedule, which is printed in the Owner's Manual. If you experience unusual engine noise, reduced power, or a check engine/oil warning light, Hyundai advises you to immediately visit a Hyundai dealership to have your vehicle diagnosed.

Issue: On certain vehicles, the connection between the high-pressure fuel pipe and fuel pump may not be properly sealed. As a result, a fuel leak could occur. Safety Risk: A fuel leak can create the risk of a fire. Corrective Action: Hyundai will notify owners by mail and instruct you to bring your vehicle to a dealer to inspect and replace the high-pressure fuel pipe, as required.

Issue: On certain hybrid electric vehicles (HEV), the fuel tank mounting bracket could deform during a side-impact crash. This could cause damage to the fuel tank and create a fuel leak. Safety Risk: A fuel leak can create the risk of a fire. Corrective Actions: Hyundai will notify owners by mail. The corrective actions for this recall are under development.

On certain vehicles equipped with side curtain airbags, the installation bolts could damage the airbags when they deploy. In the event of a crash requiring deployment of the side curtain airbags, the airbags may not inflate properly, which could increase the risk of injury to vehicle occupants. Correction: Dealers will install a protective cover over the side curtain airbag installation bolts.

On certain vehicles, the front suspension coil springs may be susceptible to corrosion. Over time, corrosion could cause the springs to fail, potentially damaging front tires and causing rapid air loss and/or tire failure, which could increase the risk of a crash causing injury and/or property damage. Correction: Dealers will inspect and repair or replace coil springs as necessary, under a special service campaign.

On certain vehicles, the front suspension coil springs may be susceptible to corrosion. Over time, corrosion could cause the springs to fail, potentially damaging front tires and causing rapid air loss and/or tire failure, which could increase the risk of a crash causing injury and/or property damage. Correction: Dealers will inspect and replace coil springs as necessary. Additionally, a spring guide will be installed to prevent the coil spring from contacting the tire.

On certain vehicles, the stop lamp switch may fail and cause intermittent operation of the brake lights. Failure of the brake lights to illuminate when the brake pedal is depressed could result in a crash causing property damage and/or personal injury. Correction: Dealers will replace the switch.

On certain vehicles equipped with an advanced airbag system, the Passive Occupant Detection System (PODS), installed in the right front seat of the vehicle, may misclassify a small stature adult as a child and deactivate the passenger frontal airbag. When the passenger frontal airbag is deactivated, the “PASS AIR BAG OFF” warning lamp will illuminate. This would cause the right front airbag to not inflate in a crash that merits airbag deployment, and may result in injury to the right front seat occupant. The condition will not affect the driver’s frontal airbag deployment. Correction: Dealers will reprogram the PODS system.

On certain vehicles equipped with the 2.4L engine and automatic transmission, the right axle intermediate shaft may suffer excessive wear due to a misalignment with the right side output gear. Continued use in this condition could cause a whirring/whining noise to develop, and eventual transmission damage, which could result in a loss of vehicle propulsion. Lost propulsion, in conjunction with traffic and road conditions, and the driver's reactions, could increase the risk of a crash causing property damage and/or personal injury. Correction: Dealers will replace the intermediate shaft and right side output gear.

On certain vehicles operated in areas of heavy road salt usage (Ontario, Quebec, New Brunswick, Nova Scotia, Prince Edward Island, and Newfoundland & Labrador), road salt may cause internal corrosion of the rear trailing arms, which could lead to thinning or perforation of the trailing arm steel. In time, the trailing arms may fracture, which could result in a loss of vehicle control and a crash causing property damage, personal injury or death. Correction: Dealers will inspect and, if necessary, replace the rear trailing arms. Should the trailing arms not require replacement, drainage holes will be added, as well as treatment with rust-proofing material to arrest the corrosion process.

On certain vehicles, the compliance label contains Gross Axle Weight Rating (GAWR) values that exceeds the capacity of the tires. Loading the vehicle beyond tire capacity could result in poor vehicle handling and braking characteristics, and possible tire failure, which could lead to a loss of vehicle control, causing a crash with personal injury or death. Correction: Updated labels will be mailed to owners of affected vehicles, along with instructions for proper installation.

On certain vehicles equipped with a 3.5L V6 engine, 4wd and ABS, if the brake pedal is depressed at speeds between 5 and 20 km/h when the brake pad friction surfaces are wet, a condition called creep vibration may occur between the brake disc and pad. The ABS Electronic Control Unit may misinterpret the ABS sensor signal noise as indicating that the speed is above 7 km/h, causing it to activate the ABS, extending the stopping distance. Correction: Dealer will reprogram the ABS ECU.

Certain vehicles equipped with 2.7 liter V-6 engines. Improperly manufactured crankshaft position sensors (cps) were installed. The CPS cases were improperly manufactured and did not meet dimensional specifications. Internal gaps within the cases allowed epoxy to contact the printed circuit board, which resulted in cracking of the printed circuit board capacitor. A damaged CPS capacitor could result in engine stalling. Correction: Dealers will replace the CPS.